MEMBRANE WALL WELDING AUTOMATION
The membrane welding machine is designed to increase production speed and quality in the boiling of Boiler membrane walls. It is a welding automation system designed for welding assembly operations of different diameter pipes and different thicknesses according to customer demand. The pipes and metal bands placed on the fixture are compressed into the fixture with the pressed wheels, allowing fast welding to be done by keeping the welding heads constant by linear motion. Welding is minimized because both sides of the profiles are welded at the same time. The system is automatically positioned according to pipe and profiles measurements by entering from the operator panel.
- The system consists of three main parts; the pre-welding rollers transport table, the welding automation system and the post-welding workpiece carrying the roller table
- Pipes and profiles are applied to the system via manual or motorized rolls from the pre-welding machines. When the reset is complete, the workpiece is compressed laterally by the side pressure apparatus and the materials are spot welding together only from the end points by the operator.
- After the spot welding of the material is completed, it is driven from the top by pressing rollers and from the sides by side tightening knobs and the workpiece continues to progress at welding speed. When the workpiece is in front of the Torch System, the torches are positioned manually in the welding zones and are aligned for the welding process. The welding process is started manually by the operator.